Varec 7532 Manuel d'instructions

IOM027FVAE1013Automation Solutions for oil & gas, defense and aviation applicationsInstallation and Operations ManualDispatch and Fuels Accounting

Contentsx Installation and Operations Manual11.5 Auxiliary Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data90 Installation and Operations Manual

Varec, Inc. 917532 Radar Tank Gauge12 Ordering Information12.1 Order Codes for the 7532 RTGThis overview does not mark options which are mutually excl

Ordering Information92 Installation and Operations ManualTable 12-1: Order Codes for the 7532 Radar Tank Gauge40 Output and Operation:A 4-20mA HART;

Varec, Inc. 937530 Radar Tank GaugeA AppendixA.1 Operating Menu HART (Display module)Note See Table A-1, "Operating Menu HART (Display module)&q

Appendix94 Installation and Operations ManualTable A-1: Operating Menu HART (Display module)safety settingsbasic setupoutput on alarmMIN -10% 3.6mAho

Varec, Inc. 957530 Radar Tank GaugeTable A-2: Operating Menu HART (Display module), cont’ddist./meas.valueD and Lare displayedsimulationsim. offsim.

Appendix96 Installation and Operations Manual

Varec, Inc. 977532IndexAAccessories 75Alarm 34, 39Alignment 70Application errors 80BBasic setup 44, 46, 65Bypass 50CCable entry 27Commissioning 43C

Index98 Installation and Operations ManualTouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Touble-shooting instructions .

7532 Radar Tank Gauge Varec, Inc. 11 Overview1.1 Brief Operating InstructionsFigure 1-1: Brief Operating InstructionsNote This operating manual expla

Varec, Inc. • 5834 Peachtree Corners East, Norcross (Atlanta), GA 30092 USATel: +1 (770) 447-9202 • Fax: +1 (770) 662-8939www.varec.com© 2006 Varec,

Overview2 Installation and Operations Manual1.2 Custody Transfer ModeThe 7500 series RTG is a weight and measure approved level transmitter. Either th

7532 Radar Tank Gauge Varec, Inc. 31.4 Particularities in “Approved” OperationThe 7500 series RTG is set to custody transfer mode after commissioning

Overview4 Installation and Operations Manual1.6 Integrated Tank Gauging SystemThe Varec 4590 Tank Side Monitor provides integrated communications for

7232 Radar Tank Gauge Varec, Inc. 52 Safety Instructions2.1 Designated UseThe 7532 Radar Tank Gauge (7532 RTG) is a compact radar level transmitter fo

Safety Instructions6 Installation and Operations Manual2.4 Notes on Safety Conventions and SymbolsTo highlight safety-relevant or alternative operatin

7232 Radar Tank Gauge Varec, Inc. 7Table 2-1: Notes on Safety Conventions and SymbolsDirect voltageA terminal to which or from which a direct current

Safety Instructions8 Installation and Operations Manual

7232 Radar Tank Gauge Varec, Inc. 93 Identification3.1 NameplatesThe following is an example of technical data given on the device nameplate:Figure 3-

Identification10 Installation and Operations Manual

7532 Radar Tank GaugeVarec, Inc. 114 Mounting4.1 Quick Installation GuideFigure 4-1: Installation Orientation4.2 Incoming Acceptance, Transport, and S

Mounting12 Installation and Operations Manual4.3 Installation Conditions4.3.1 DimensionsFigure 4-2: 7532 RTG DimensionsNote The inactive length of 60

7532 Radar Tank GaugeVarec, Inc. 134.3.2 Engineering hints• The measuring range begins where the beam hits the tank bottom. Particularly with dish b

Mounting14 Installation and Operations ManualBehavior if measuring range is exceededThe behavior in case of the measuring range being exceeded can be

7532 Radar Tank GaugeVarec, Inc. 15The blocking distance (= BD) is the minimum distance from the reference point of the measurement (mounting flange)

Mounting16 Installation and Operations Manual4.4 Installation Instructions4.4.1 Mounting kitThe following tools are required for mounting:• The tool

7532 Radar Tank GaugeVarec, Inc. 17• Select antenna extension as big as possible. For intermediate sizes (e.g. 180 mm) select next larger antenna ext

Mounting18 Installation and Operations ManualFigure 4-7: Examples for the Construction of Stilling Wells100 %7532 RTGDIN, ANSI, JIS, JPIDIN, ANSI, JIS

7532 Radar Tank GaugeVarec, Inc. 194.4.3 Turn housingAfter mounting, the housing can be turned 350° in order to simplify access to the display and th

Varec, Inc. iiiCopyrightAll rights reserved. Printed in the United States of America.Except as permitted under the United States Copyright Act of 1976

Mounting20 Installation and Operations Manual4.4.4 Installation with Varec’s UNI flangeVarec’s UNI flanges are designed for non-pressurized operation

7532 Radar Tank GaugeVarec, Inc. 21Table 4-4: Version CompatibilityVersion Compatible with D [mm]K [mm] Type plate1000 DN150 PN16, ANSI 6" 150lbs

Mounting22 Installation and Operations ManualFigure 4-10: Preparation for the Installation of the Varec UNi FlangeVarec’s

7532 Radar Tank GaugeVarec, Inc. 23Figure 4-11: Preparation for the Installation of the Varec UNi Flange, cont’d4.5 Post-installation CheckAfter the m

Mounting24 Installation and Operations Manual

Varec, Inc. 257532 Radar Tank Gauge5 Wiring5.1 Quick Wiring GuideWhen grounding conductive screens, the corresponding directives 60079-14 and EN 1127-

Wiring26 Installation and Operations ManualFigure 5-2: Wiring with the 4590 Tank Side Monitor-1Ser.-No.:Order Code:U: 16...30 VDCTA > 7 0 ° C :4...

7532 Radar Tank GaugeVarec, Inc. 275.2 Connecting the Measuring Unit5.2.1 Terminal compartmentThe housing features a separate terminal compartment.Fig

Wiring28 Installation and Operations Manual5.2.6 Current consumptionMax. 21 mA (50 mA inrush current).5.2.7 Overvoltage protector• The level transmit

7532 Radar Tank GaugeVarec, Inc. 29Figure 5-4: HART Connection with Other Supplies132454...20 mAHART1# % &CopyG H IP Q R S, ( )‘A B CPastePageOnPa

Disclaimer of WarrantiesThe contract between the Seller and the Buyer states the entire obligation of the Seller. The contents of this instruction man

Wiring30 Installation and Operations Manual5.3 Recommended Connection5.3.1 Equipotential bondingConnect the Equipotential bonding to the external grou

Varec, Inc. 317532 Radar Tank Gauge6 Operation6.1 Quick Operation GuideFigure 6-1: Quick Operation Guide E+–>3 s...2xSelection and configuration in

Operation32 Installation and Operations Manual6.1.1 General structure of the operating menuThe operating menu is made up of two levels:• Function g

Varec, Inc. 337532 Radar Tank Gauge6.2 Display and Operating ElementsFigure 6-3: Display and Operating ElementsNote To access the display, the cover

Operation34 Installation and Operations Manual6.2.2 Display symbolsThe following table describes the symbols that appear on the liquid crystal displ

Varec, Inc. 357532 Radar Tank Gauge6.2.3 Key assignmentThe operating elements are located inside the housing and are accessible for operation by open

Operation36 Installation and Operations Manual6.2.3.1 Software reliabilityThe software used in the 7500 series RTG, fulfills the requirements of OIML

Varec, Inc. 377532 Radar Tank Gauge6.3.2 Unlocking configuration modeIf an attempt is made to change parameters when the device is locked, the user is

Operation38 Installation and Operations ManualTable 6-8: Factory Settings (Reset)User input (“reset” (0A3)):• 333 = customer parameters• 555 = Hist

Varec, Inc. 397532 Radar Tank Gauge6.4 Display and Acknowledging Error MessagesErrors that occur during commissioning or measuring are displayed immed

Safety Precaution DefinitionsCaution! Damage to equipment may result if this precaution is disregarded.Warning! Direct injury to personnel or damage

Operation40 Installation and Operations Manual6.5 HART CommunicationApart from local operation, parameterization of the measuring device and viewing

Varec, Inc. 417532 Radar Tank GaugeFieldCare supports the following functions:• Configuration of transmitter in online operation• Signal analysis vi

Operation42 Installation and Operations ManualFigure 6-6: Signal Analysis via Envelope CurveFigure 6-7: Tank Linearization

Varec, Inc. 437532 Radar Tank Gauge7 Commissioning7.1 Function CheckMake sure that all final checks have been completed before you start up your measu

Commissioning44 Installation and Operations Manual7.3 Basic SetupFigure 7-1: Basic Setup1SDFLDBDEDistancecorrectMeas. valuecorrectDistanceincorrectM

Varec, Inc. 457532 Radar Tank GaugeCaution! To successfully commission a precise measurement to the nearest mm, it is important you carry out a histo

Commissioning46 Installation and Operations Manual7.4 Basic Setup with the VU331Function “measured value” (000)This function displays the current mea

Varec, Inc. 477532 Radar Tank GaugeFigure 7-2: Tank Shape SelectionsFunction “medium property.” (003)This function is used to select the dielectric c

Commissioning48 Installation and Operations ManualFunction “process cond.” (004)This function is used to select the process conditions.Selection:• s

Varec, Inc. 497532 Radar Tank GaugeFunction “empty calibr.” (005)This function is used to enter the distance from the flange (reference point of the m

vi Installation and Operations Manual

Commissioning50 Installation and Operations ManualFigure 7-4: Full Calibration (= span)In principle, it is possible to measure up to the tip of the

Varec, Inc. 517532 Radar Tank Gaugeis only necessary to enter the pipe diameter for applications in a bypass or stilling well.If mounting the 7532 RTG

Commissioning52 Installation and Operations ManualFigure 7-6: Check Distancedistance = ok• Mapping is carried out up to the currently measured echo

Varec, Inc. 537532 Radar Tank GaugeThis function displays the suggested range of mapping. The reference point is always the reference point of the mea

Commissioning54 Installation and Operations ManualCaution! A history reset must be performed after:• first installation or• change of basic setup

Varec, Inc. 557532 Radar Tank Gauge7.5 Mounting Calibration with VU331Function group “mounting calibr.” (03)Function “tank gauging” (030)Using this fu

Commissioning56 Installation and Operations ManualCaution! During the learning period, fast filling/emptying, or turbulent surfaces can result in sw

Varec, Inc. 577532 Radar Tank GaugeFunction “custody mode” (0A9)This indicates the device calibration mode. The calibration mode (active) can be set u

Commissioning58 Installation and Operations ManualDip tableThe dip table is used to correct the level readings of the 7500 series RTG using independe

Varec, Inc. 597532 Radar Tank GaugeNote • The offset should not be determined and entered within the close range of the antenna (confirm the definiti

7532 Radar Tank GaugeVarec, Inc. viiContents1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning60 Installation and Operations ManualManualThe “manual mode” of the dip table can be used to enter collected data after a series of data

Varec, Inc. 617532 Radar Tank GaugeFunction “dip table” (034)This function edits the measured variable. The number behind the entry “remain” indicates

Commissioning62 Installation and Operations ManualNew pointOne can enter a new point. Suggested values displayed for the measured value and dip value

Varec, Inc. 637532 Radar Tank Gauge7.5.1 Envelope curve with VU331After the basic setup, an evaluation of the measurement with the aid of the envelop

Commissioning64 Installation and Operations ManualFunction “envelope curve display” (09C)The envelope curve is displayed in this function and can be

Varec, Inc. 657532 Radar Tank Gauge7.1 Basic Setup with the Varec Operating ProgramTo carry out the basic setup with the operating program, proceed as

Commissioning66 Installation and Operations ManualBasic Setup step 2/5:• Enter the application parameters:• Tank shape• Medium property• Process

Varec, Inc. 677532 Radar Tank GaugeBasic Setup step 3/5:If “dome ceiling” is selected in the “tank shape” function, the following display appears on t

Commissioning68 Installation and Operations ManualIf “stilling well” or “bypass” is selected in the “tank shape” function, the following display appe

Varec, Inc. 697532 Radar Tank GaugeBasic Setup step 4/5:• This step starts the tank mapping• The measured distance and the current measured value ar

Contentsviii Installation and Operations Manual4.5 Post-installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning70 Installation and Operations Manual7.2.1 Signal analysis via envelope curveAfter the basic setup, an evaluation of the measurement us

Varec, Inc. 717532 Radar Tank Gauge7.4 Mounting Calibration with the Varec Operating ProgramTo carry out the mounting calibration with the operating p

Commissioning72 Installation and Operations ManualMounting calibration step 2/2:• dip table mode• meas. v.• dip value• dip table handl.• dip tab

7532 Radar Tank GaugeVarec, Inc. 738 Maintenance8.1 Exterior CleaningWhen cleaning the exterior of measuring devices, always use cleaning agents that

Maintenance74 Installation and Operations Manual

Varec, Inc. 757532 Radar Tank Gauge9 AccessoriesA variety of accessories are available for the 7500 series RTG. They can be ordered separately from Va

Accessories76 Installation and Operations Manual9.5 Mounting with Sample Hatch on Stilling Well9.5.1 Installation hintsFor control and cleaning purpo

7532 Radar Tank GaugeVarec, Inc. 7710 Troubleshooting10.1 Troubleshooting InstructionsFigure 10-1: Troubleshooting the 7500 Series Tank GaugesInstrume

Troubleshooting78 Installation and Operations Manual10.2 System Error MessagesCode Description Possible cause RemedyA102 Checksum errorGeneral reset a

7532 Radar Tank GaugeVarec, Inc. 79Table 10-1: System Error MessagesA270 Custody switchundefined, check positionSwitch for custody transfer may be def

7532 Radar Tank GaugeVarec, Inc. ix7.2 Switching on the Measuring Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457.3 Basi

Troubleshooting80 Installation and Operations Manual10.3 Application ErrorsError Output Possible cause RemedyA warning or alarm has occurredDepending

7532 Radar Tank GaugeVarec, Inc. 81Table 10-2: Application ErrorsError Output Possible cause RemedyDuring filling/emptying the measured value jumps sp

Troubleshooting82 Installation and Operations Manual10.4 Spare PartsWhen ordering spare parts, always quote the serial number indicated on the namepla

7532 Radar Tank GaugeVarec, Inc. 8310.7 Software HistoryTable 10-3: Software HistoryDate Software-ver-sionSoftware changes Documentation changes12.200

7532 Radar Tank GaugeVarec, Inc. 84

Varec, Inc. 857532 Radar Tank Gauge11 Technical Data11.1 General11.2 Function and Design11.3 InputManufacturer VarecDesignation 7532 RTGApplication Th

Technical Data86 Installation and Operations Manual11.4 Output11.5 Auxiliary EnergyOutput signal 4 to 20 mA (invertible) with HART protocol (e.g. for

Varec, Inc. 877532 Radar Tank Gauge11.6 Performance CharacteristicsNote Performance characteristics for devices that can be calibrated in compliance w

Technical Data88 Installation and Operations Manual11.7 Operating Conditions: EnvironmentSoftware reliabilityThe software used in the 7500 series RTG

Varec, Inc. 897532 Radar Tank Gauge11.8 Operating Conditions: Process11.9 Mechanical Construction11.10 Certificates and Approvals11.11 Supplementary D